Examples of Continuous Fermentation
Selected examples of continuous fermentation in cellulosic ethanol production are shown in Table 9.3.
9.2.2 Continuous Fermentation Using Immobilized Microorganisms
Continuous fermentation using immobilized microorganisms is an interesting development in fermenter configuration and design research as this can dramatically reduce the ethanol production costs. There are some recent examples in the use of plug flow reactors with immobilized bacteria or yeast to produce ethanol via SHF and SSF paths [25,21,26-28]. In a recent illustration of using immobilized microorganisms, Crespo and coworkers used an anaerobic bacterium Caloramator boliviensis for fermentation of pure sugars and a pentose-rich sugarcane bagasse hydrolyzate [21]. In this experiment fermentations were carried out in a packed bed reactor with immobilized cells of C. boliviensis. They reported that more than 98% of substrates were converted and ethanol yields of 0.40
0. 46 g/g of sugar were obtained when sugarcane bagasse hydrolyzate was fermented [21].
There are a number of interesting examples of using immobilized yeast in continuous fermentation reactors. In an experiment involving calcium alginate immobilized yeast strain S. cerevisiae CBS 8066, Taherzadeh et al. reported the fermentation of a dilute acid hydroly — zate in a CSTR at dilution rates of 0.3, 0.5, and 0.6 h-1; these dilution rates resulted in 86, 83, and 79% sugar consumptions, respectively. The ethanol yield was between 0.45 and 0.48 g/g. Furthermore, hydrolyzate was fermentable at a dilution rate of 0.1 h-1 in a free-cell system but washed out at a dilution rate of 0.2 h-1 [29]. In another example, Talebnia and Taherzadeh used calcium alginate encapsulated S. cerevisiae CBS 8066 cells in continuous hydrolyzate fermentation at dilution rates of 0.1, 0.2, 0.3, 0.4, and 0.5 h-1; glucose conversion dropped from 95% to 71% and mannose conversion from 98% to 79% over this range. Additionally, they reported an
Biomass |
Pretreatment and Saccharification |
Fermentation type/Microorganism |
Reference |
Corn stover |
Ammonia Fiber Expansion |
simultaneous saccharification and co-fermentation, Saccharomyces cerevisiae 424A (LNH-ST) |
[1] |
Spruce |
Steam exploded, enzymatically hydrolyzed |
Single stage CSTR |
[16] |
Spruce |
Dilute sulfuric acid |
Single stage CSTR, Mucor indicus supplemented with yeast extract, (NH4),S04, K, HP04, CaCl,, MgS04, vitamins, and trace metal solution |
[17] |
Corn stover |
Hydrolyzate of dilute sulfuric acid pretreatment |
Fluidized bed reactor with immobilized cells. Thermoanaerobacter BG1L1 |
[18] |
Oak chips |
Steam explosion enzymatically hydrolyzed |
Single stage CSTR with cell retention by membrane module |
[19] |
Poplar wood |
dilute acid (10 s, 220°C, 1% H, S04) |
SSF system comprised of Trichoderma reesei cellulase supplemented with additional //-glucosidase and fermentation by Saccharomyces cerevisiae |
[20] |
Table 9.3 Examples of continuous fermentation in the production of cellulosic ethanol. |
350 Handbook of Cellulosic Ethanol |
increase in ethanol productivity from 1.1 to 4.2 g L-1 h-1 with the rising dilution rate [30].