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Summary of Procedures

When planning a well the formation pore pressures and fracture pressures can be predicted from the following procedure:

1. Analyse and plot log data or d-exponent data from an offset (nearby) well.

2. Draw in the normal trend line, and extrapolate below the transition zone.

3. Calculate a typical overburden gradient using density logs from offset wells.

4. Calculate formation pore pressure gradients from equations (e. g. Eaton).

5. Use known formation and fracture gradients and overburden data to calculate a typical Poisson’s ratio plot.

6. Calculate the fracture gradient at any depth.

Basically the three gradients must be estimated to assist in the selection of mud weights and in the casing design. One example is shown in Figure 28. Starting at line A representing 18 ppg mud it can be seen that any open hole shallower than 10,200′ will be fractured. Therefore a protective casing or liner must be run to seal off that shallower section before 18 ppg mud is used to drill below 10200′.

To drill to 10,200′ a 16 ppg mud (line B) must be used. This mud will breakdown any open hole above about 8,300′(line C). This defines the setting depth of the protective casing (and the height of the liner).

To drill to 8,300′ a 13 ppg mud is required (line E). This mud will breakdown any open hole above 2,500′, so this defines the surface casing shoe. Note that casing shoes are usually set below indicated breakdown points as an added safety factor.

Summary of Procedures

8 10 12 14 16 18 20

Equivalent Mud Weight, ppg

Figure 28 Example of how pore pressure and fracture gradients can be used to

select casing seats

Solutions to Exercises

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Exercise 1 Pore Pressure Profiles

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

1000 2000 3000 4000 5000 6000 7000 Pressure psi

Q.

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b. The pore pressure gradients in the formations from surface are:

0 — 8000 ft 3720/8000 = 0.465 psi/ft

0 — 8500 ft 6850/8500 = 0.800 psi/ft

0 — 9500 ft 6900/9500 = 0.726 psi/ft

Required Mudweight:

@ 8000 ft

TOC o "1-5" h z 3720 + 200 = 3920 psi

3920/8000 = 0.49 psi/ft ^ 9.42 ppg

@ 8500 ft 6800 + 200 = 7000 psi

7000/8500 = 0.82 psi/ft = 15.77 ppg

@ 9500 ft 6900 + 200 = 7100 psi

7100/9500 = 0.75 psi/ft = 14.42 ppg

c. If the mudweight of were 9.42 ppg were used to drill at 8500 ft the underbalance would be:

6800 — (8500 x 9.42 x 0.052) = 2636 psi Hence the borehole pressure is 2636 psi less than the formation pressure.

d. If, when using 0.82 psi/ft (or 15.77 ppg) mud for the section at 8500ft, the fluid level in the hole dropped to 500ft the bottom hole pressure would fall by:

500 x 0.82 = 410 psi

Hence the pressure in the borehole would be 210 psi below the formation pressure.

e. The density of the fluid in the formation between 8500 and 9500 ft is:

6900 — 6800 = 0.1 psi/ft 1000

The fluid in the formations below 8500 ft is therefore gas.

Exercise 2 ‘d’ and ‘dc’ Exponent

Whilst drilling this section of 12 1/4” hole the mudloggers were also recording data which would allow them to plot the d and dc exponents for this shale section. This data is compiled and the d and dc exponents calculated as shown in Table 2.1. A plot of the d and dc exponents in Figure 2.1 and 2.2 confirms that the top of the overpressured zone is at 8000 ft.

Institute of Petroleum Engineering, Heriot-Watt University

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Formation Pressures

DEPTH

HOP

RPM

WOB

d EXPONENT

MUDWEIGHT

dc EXPONENT

FT.

FT/HR

000 LBS

PPG

7500

125

120

38

1.23

9.5

1.23

7600

103

120

38

1.29

9.5

1.29

7700

77

110

38

1.35

9.5

1.35

7800

66

110

38

1.40

9.6

1.38

7900

45

110

35

1.48

9.6

1,46

8000

37

110

37

1.56

9.3

1.60

8100

40

110

35

1.51

9.8

1.47

8200

42

110

33

1.47

9.9

1.41

8300

41

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33

1.45

1 0

1.38

8400

44

100

38

1.49

10.25

1.38

8500

34

100

38

1.57

10.25

1.46

8600

33

100

40

1.61

1 1

1.39

8700

32

110

42

1.67

1 1

1.44

From the attached plot of the above data the top of the overpressured zone is 8000 ft.

BIT SIZE IN.

12.25

NORMAL MUDWEIGHT PPG

9.5

OVERBURDEN GRAD. PPG

19.3

FORM. GRAD. PPG

8.9

d EXPONENT

Summary of Procedures

Figure 2.1 d Exponent Plot

d Exponent

7500 7600 7700 7600 7900 8000 Depth 8Ю0 8200 8300 8400 8500 8600 8700

dc Exponent

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1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00

dc Exponent

Figure 2.2 dc Exponent Plot

Exercise 3 Leak-Off Test

After drilling out of the 13 3/8” shoe, but before drilling ahead the 12 1/4” hole a leak off test was performed. It can be seen from Figure 3.1 that at 1800 psi surface pressure the uniform increase in mud volume pumped into the hole did not result in a linear increase in the pressure observed at surface. This is an indication that the formation at the casing shoe has failed and that the fluid pumped into the well is escaping into fractures in the formation.

The maximum pressure that the formation will withstand at the shoe (assumed to be the weakest point in the next hole section) is therefore 1800 psi with 9 ppg mud in the hole. Thus the maximum absolute pressure that the formation will withstand (with zero surface pressure) is:

(9 x 0.052 x 7000) + 1800 = 5076 psi.

The maximum allowable mudweight that can be used in the next hole section is:

5076/7000 = 0.73 psi/ft

= 13.95 ppg

9.5 + (300/7500)/0.052 = 10.27 ppg

If it is anticipated that a mudweight greater than this is required then consideration should be given to setting another string of casing prior to entering the zone that will require this higher mudweight. A safety margin of 0.5 ppg underweight is generally subtracted from the allowable mudweight calculated above.

Summary of Procedures

Figure 3.1 FST Results Exercise 4 Equivalent Circulating Density — ECD

If the circulating pressure losses in the annulus of the above well are 300 psi when drilling at 7500ft, the ECD of a 9.5 ppg mud at 7500ft would be:

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