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Immobilization of Yeast

Immobilization of yeast is another valuable technique applicable to industrial ethanol fermentation due to its high cell density, greater volumetric productivity, tolerance to higher concentrations of sub­strate and products, relative ease of downstream processing, and most importantly, easy reusability. Many forms of solid support materials have been tested for cell immobilization, varying from natural materials like wood chips to synthesized polymers like

Pretreatment

Saccharification and fermentation configuration

Fermentative

microorganism

EtOH yield

Reference

mg/g consumed sugars

mg/g untreated wheat straw

H2so4

SSF

K. marxiamis

45

[145]

H2so4

SHF

P. tannophilus

380

98

[146]

Steam explosion

SSF

S. cerevisiae

120

[147]

Steam explosion

SSF

S. cerevisiae

132

[148]

Biological (I lacteiis)

SHF

P. tannophilus

430±11

128±2

[149]

Biological (I lacteiis)

SSF

P. tannophilus

440±14

143±2

[149]

Biological (I lacteiis)

C6/C5

P. tannophilus/ S. cerevisiae

421±12

99±2

[149]

Biological (I lacteiis)

H5-SSF

P. tannophilus

452±10

163±4

[149]

Biological (I lacteiis) SHF

SHF

S. cerevisiae

484±13

97±4

[149]

Conditioning+biological (I. lacteiis)

SHF

S. cerevisiae

481±11

161±3

[150]

Biological (I lacteiis)

SHF

S. cerevisiae

123±5

[151]

Biological (I lacteiis)

SSF

S. cerevisiae

144

[152]

Biological (P. chrysosporium)

SSF

S. cerevisiae

62

[153]

Biological

(C. subvermispora)

SSF

S. cerevisiae

120

[154]

Table 8.8 Ethanol yields for corn stover under different pretreatment and fermentation configurations and references.

318 Handbook of Cellulosic Ethanol

polyacrylamide, polyurethane and polyethylene. A representative list of some solid supports used in the immobilization of yeast is given in Table 8.9. There are advantages and disadvantages in all these solid supports; for example, synthesized polymers are non­biodegradable and could cause toxic effects on cell growth. For natural polymers, although they demonstrate non-toxic, biocom­patible, biodegradable and antimicrobial properties, they have the problems of unsatisfactory mechanical strength and insufficient space for live cells, which could lead to cell breakdown and leakage to the medium [155]. Then there is some interest in immobilization of yeast cells on membranes, which will further enhance the recy­clability. Additionally, the entrapment type of immobilization could cause physical constraints for cell growth and the natural adsorp­tion cannot satisfy the stability requirements [156]. Therefore, one of the promising aspects for immobilization is self-flocculation on supporting materials, which seems to have superior attributes among the yeast cell immobilization technologies in terms of the simple process and natural environment for cell growth [157-159].

Sing and coworkers recently reported a comparative study on etha­nol production from pretreated sugarcane bagasse using immobilized Saccharomyces cerevisiae on various matrices [163]. In this experiment, first alkali pretreated sugarcane bagasse was enzymatically hydro­lyzed by crude unprocessed enzymes: cellulase (filter paper activ­ity 9.4 FPU/g), endoglucanase (carboxymethylcellulase, 148 IU/g), ^-glucosidase (116 IU/g) and xylanase (201 IU/g) produced by Aspergillus flavus. Then the resulting sugar solution was exposed to Saccharomyces cerevisiae immobilized on sugarcane bagasse, calcium alginate and agar-agar for the production of ethanol. Fermentation parameters used in batch fermentation of sugarcane bagasse enzy­matic hydrolyzate with immobilized cells of S. cerevisiae and the eth­anol yields for different solid supports are shown in Table 8.10.

The yield of ethanol was 0.44 g ethanol/g bagasse in the case of yeast immobilized sugarcane bagasse, 0.38 gp/gs using Ca-alginate and 0.33 g ethanol/g bagasse using agar-agar as immobilization matrices. The immobilized yeast was used up to 10 cycles in the case of immobilized sugarcane bagasse and up to 4 cycles in the case of agar-agar and calcium alginate, for ethanol production under repeated batch fermentation conditions. With all three solid sup­ports, studied ethanol yield reached their maximum values after about 36 hr, as shown in the Figure 8.8 time course of ethanol pro­duction by S. cerevisiae from microwave alkali pretreated sugarcane

Table 8.9 Some solid materials used in immobilization of yeast and their references.

Solid support

Reference

Wood shavings

[155], [160]

Corn cobs

[155], [161]

Cane bagasse

[155], [162], [163]

Pseudo-boehmite (a-AlOOH) mixed with Na alginate

[164]

Microporous divinyl benzene copolymer (MDBP)

[165]

Corn stalks

[166]

Microporous and mesoporous zeolites, including ZSM-5, H-b, H-Y, and MCM-41, modified with 3-aminopropyl-triethoxysilane (APTES), mixed with alginate

[167]

A thin-shell silk cocoon (TSC), a residual from the silk industry

[168]

Porous cellulose carriers

[169]

Calcium alginate

[170], [163]

A gel containing 2% sodium alginate, 15, 30 or 50% iron powder (or Ba-ferrite) in CaCl2 solution

[171]

Polymer carriers, poly(hydroxyethyl acrylate (HEA)-methoxy polyethylene glycol methylacrylate (M-23G)) and poly(hydroxyethyl acrylate (HEA)-glycidyl methylacrylate (GMA) prepared by radiation polymerization at low temperature

[172]

Bacterial cellulose membrane

[156]

Agar-agar

[163]

Polystyrene

[173]

Carbon-nanotubes

[174]

Hydroxy apatite ceramics

[175]

Divynyl benzene co-polymer

[165]

Organic polymer supports ( natural and synthetic) — Review

[176]

Table 8.10 Fermentation parameters obtained in batch fermentation of sugarcane bagasse enzymatic hydrolyzate with S. cerevisiae cells immobi­lized on sugarcane bagasse, calcium alginate and agar-agar [163].

Parameters

Sugarcane

bagasse

immobilized

Calcium

alginate

immobilized

Agar-agar

immobilized

Initial sugar concentration (gs/L)

50

50

50

Residual sugar (gs/L)

15

19

22

Ethanol (gp/L)

15.4

11.8

9.4

Ethanol yield (gp/gs)

0.44

0.38

0.33

Volumetric ethanol productivity (gp/L/h)

0.42

0.32

0.26

Efficiency of sugar conversion to ethanol (%)

86.2

74.5

64.7

Total incubation time 72 h; maximum ethanol was produced within 36 h of incubation.

Figure 8.8 Time course of ethanol production by S. cerevisiae from alkali pretreated sugarcane bagasse hydrolyzate (ISB: immobilized on sugarcane bagasse; ICA: immobilized on calcium alginate; IAA: immobilized on agar-agar). (Reprinted with permission from reference [163]; copyright 2012 Elsevier).

bagasse hydrolyzate (ISB: immobilized on sugarcane bagasse; ICA: immobilized on calcium alginate; IAA: immobilized on agar-agar).

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